- CHAPTER ONE /
- GENERAL INFORMATION
- CHAPTER TWO /
- TROUBLESHOOTING
- CHAPTER THREE /
- LUBRICATION, MAINTENANCE
- AND TUNE-UP
- CHAPTER FOUR /
- ENGINE Removal installation /
- Rocker arms and pushrods /
- Cylinder head /
- Valves and components /
- Cylinder /
- Pistons and rings /
- Pushrods /
- Valve lifters /
- Oil pump /
- Oil tank and oil lines /
- Camshaft support plate /
- Crankcase and crankshaft /
- Counter balancer assembly /
- Engine break-in
- CHAPTER FIVE /
- CLUTCH AND PRIMARY DRIVE Primary chaincase cover /
- Clutch assembly /
- Clutch shell, compensating sprocket and primary drive chain /
- Clutch shell, clutch hub and sprocket /
- Primary chain and guide inspection /
- Primary chain alignment /
- Compensating sprocket inspection /
- Primary chaincase housing /
- Starter jackshaft /
- Clutch cable replacement
- CHAPTER SIX /
- TRANSMISSION Shifter assembly /
- External shift mechanism /
- Transmission top cover /
- Shift cam /
- Shift arm assembly /
- Shift forks /
- Transmission side door and transmission shaft assemblies /
- Transmission shafts /
- Main drive gear /
- Transmission clutch release mechanism cover /
- Transmission drive sprocket /
- Transmission case
- CHAPTER SEVEN /
- FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS Air filter backplate /
- Carburetor /
- Intake manifold /
- Electronic fuel injection /
- Depressurizing the fuel system /
- Induction module /
- Throttle and idle cables /
- Starting enrichment valve (choke) cable replacement /
- Throttle and idle cables /
- Fuel tank console /
- Fuel hose and clamps /
- Fuel tank /
- Fuel tank inspection /
- Fuel pump and fuel filter /
- Fuel shutoff valve /
- Fuel tank gauge /
- Exhaust system /
- Evaporative emission control system
- CHAPTER EIGHT /
- ELECTRICAL SYSTEM Electrical connectors /
- Battery /
- Charging system /
- Alternator /
- Voltage regulator /
- Ignition system /
- Starting system /
- Lighting system /
- Switches /
- Horn /
- Electrical panel /
- Turn signal module /
- Turn signal module and turn signal/security module /
- Speedometer speed sensor /
- Starter relay switch replacement /
- Speedometer and indicator lights /
- Fuses /
- Circuit breaker /
- Electrical connector service /
- Wiring diagrams
- CHAPTER NINE /
- WHEELS, HUBS AND TIRES Motorcycle stands /
- Front wheel /
- Rear wheel /
- Front and rear hubs /
- Driven sprocket assembly /
- Drive sprocket /
- Drive belt /
- Wheel runout /
- Rim and laced wheel service /
- Disc and cast wheels /
- Wheel balance /
- Tires /
- Tire changing /
- Tire repairs /
- Tire runout
- CHAPTER TEN AND ELEVEN /
- FRONT SUSPENSION AND STEERING (TELESCOPIC
- FORK AND SPRINGER FORK) Springer service precautions /
- Handlebar and risers /
- Shock absorber /
- Fork rockers /
- Springer fork /
- Rigid fork /
- Steering stem /
- Steering play adjustment
- CHAPTER TWELVE /
- REAR SUSPENSION Spring preload adjustment /
- Shock absorbers /
- Rear swing arm
- CHAPTER THIRTEEN /
- BRAKES Brake service /
- Front brake pad replacement /
- Front brake caliper /
- Brake reaction link /
- Front brake caliper /
- Front master cylinder /
- Rear brake pad replacement /
- Rear brake caliper /
- Rear master cylinder /
- Brake hose and line replacement /
- Brake disc /
- Bleeding the system /
- Rear brake pedal
- CHAPTER FOURTEEN /
- BODY Seat /
- Front fender /
- Rear fender inner panel /
- Rear fender /
- Windshield /
- Saddlebags /
- Footboards and footrests /
- Jiffy stand
- SUPPLEMENT / 2004-2005 MODEL SERVICE INFORMATION
- COLOR WIRING DIAGRAMS
10% off plus free shipping on all Sixity Motorcycle and Snowmobile parts
This offer finishes on: Jan 30, 2024