Clymer: 1988-2003 Harley Davidson Sportster XLH1200 Repair Manual Clymer M429-5 Service

Availablity: In stock
Brand: Clymer

  • CHAPTER ONE /
  • GENERAL INFORMATION
  • CHAPTER TWO /
  • TROUBLESHOOTING
  • CHAPTER THREE /
  • LUBRICATION, MAINTENANCE AND TUNE-UP Maintenance schedule /
  • Oil and filter change /
  • Tune-up /
  • Air filter /
  • Compression test /
  • Spark plugs /
  • Ignition timing adjustment
  • CHAPTER FOUR /
  • ENGINE TOP END Rocker cover /
  • Cylinder head /
  • Valves and components /
  • Pushrods and covers /
  • Cylinder /
  • Pistons and rings /
  • Oil tank and oil lines
  • CHAPTER FIVE /
  • ENGINE LOWER END Removal and installation /
  • Valve tappets and guides /
  • Valve tappets /
  • Gearcase cover and timing gears /
  • Oil pump /
  • Oil filter mount /
  • Crankcase and crankshaft /
  • Cylinder studs /
  • Engine break-in
  • CHAPTER SIX AND SIX/ PRIMARY DRIVE AND CLUTCH Primary drive cover /
  • Clutch release mechanism /
  • Primary chain adjuster /
  • Primary drive / clutch /
  • Clutch cable
  • CHAPTER EIGHT /
  • FOUR-SPEED TRANSMISSION (1986-1990 MODELS) Transmission /
  • Shifter mechanism
  • CHAPTER NINE /
  • FIVE-SPEED TRANSMISSION (1991-2003 MODELS) Transmission /
  • Shift forks and shift drum /
  • Mainshaft and countershaft /
  • Main drive gear /
  • Access door bearings /
  • Right transmission case bearings /
  • Shift mechanism
  • CHAPTER TEN AND ELEVEN /
  • FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS Air filter backplate /
  • Carburetor /
  • Intake manifold /
  • Fuel hose and clamps /
  • Throttle and idle cables /
  • Choke cable /
  • Fuel tank /
  • Fuel shutoff valve /
  • Exhaust system /
  • Evaporative emission control system (
  • California models)
  • CHAPTER TWELVE /
  • ELECTRICAL SYSTEM Battery /
  • Charging system /
  • Alternator /
  • Ignition system /
  • Ignition coil /
  • Bank angle sensor /
  • Manifold absolute pressure (MAP) sensor (1998-2003 1200S models) /
  • Starter /
  • Starter solenoid /
  • Lighting system /
  • Electronic speedometer / tachometer /
  • Switches /
  • Horn /
  • Electrical bracket /
  • Turn signal flasher /
  • Turn signal module /
  • Circuit breakers /
  • Fuses /
  • Wiring diagrams
  • CHAPTER THIRTEEN /
  • WHEELS, TIRES AND SECONDARY DRIVE Motorcycle stands /
  • Front wheel /
  • Front hub /
  • Rear wheel and hub /
  • Drive chain and sprockets /
  • Drive belt and sprockets /
  • Wheel runout /
  • Laced wheels /
  • Disc and cast wheels /
  • Wheel balance /
  • Tires
  • CHAPTER FOURTEEN /
  • FRONT SUSPENSION AND STEERING Handlebar /
  • Front fork /
  • Steering head and stem /
  • Steering head bearing /
  • Steering play
  • CHAPTER FIFTEEN /
  • REAR SUSPENSION Shock absorbers /
  • Swing arm
  • CHAPTER SIXTEEN /
  • BRAKES Brake fluid selection /
  • Brake service /
  • Front and rear brake pads (1986-1999 models) /
  • Front and rear brake caliper /
  • Front and rear master cylinder /
  • Brake hose and line /
  • Brake disc /
  • Bleeding the system /
  • Brake fluid draining /
  • Flushing the brake system
  • CHAPTER SEVENTEEN /
  • BODY Seat /
  • Front fender /
  • Rear fender /
  • Footrests /
  • Forward foot controls (1999-2003 883C and 1200C models) /
  • Sidestand /
  • Fork lock
  • COLOR WIRING DIAGRAMS

Technical Specifications